一、? 總則
??????? Chapter 1 General Provisions
??????? 1、為保證進(jìn)口壓力容器產(chǎn)品制造質(zhì)量監(jiān)督檢驗(yàn)質(zhì)量，制訂本細(xì)則。
??????? 1 This outline is formulated in order to ensure effective supervisory inspection of the pressure vessel products imported
??????? 2、與進(jìn)口壓力容器產(chǎn)品制造質(zhì)量監(jiān)督檢驗(yàn)有關(guān)各方及人員，均應(yīng)遵守本細(xì)則。
??????? 2 This outline is applicable to whom relevant to the supervisory inspection for safety performance of the pressure vessel products imported
??????? 二、依據(jù)
??????? Chapter 2 Supervisory Inspection Basis
??????? 1、中華人民共和國(guó)國(guó)務(wù)院令第373號(hào)《特種設(shè)備安全監(jiān)察條例》；
??????? 1 Special Equipment Safety Supervision Regulation（Promulgated by Decree No. 373 of the State Council of the People's Republic of China）
??????? 2、中華人民共和國(guó)國(guó)家質(zhì)量監(jiān)督檢驗(yàn)檢疫總局令第22號(hào)《鍋爐壓力容器制造監(jiān)督管理辦法》；
??????? 2 Supervision Administration Regulation for Manufacture Licensing of Boiler and Pressure Vessel.（Promulgated by Decree No. 22 of General Administration of Quality Supervision, Inspection and Quarantine of the People's Republic of China）
??????? 3、《壓力容器安全技術(shù)監(jiān)察規(guī)程》；
??????? 3 Supervision Regulation on the Safety Technology for Pressure Vessel. （Promulgated by Safety Supervision Department of General Administration of Quality Supervision, Inspection and Quarantine of the People's Republic of China）
??????? 4、《鍋爐壓力容器產(chǎn)品安全性能監(jiān)督檢驗(yàn)規(guī)則》。
??????? 4 Supervisory Inspection Rule for Safety Performance of Boiler and Pressure Vessel Products. （Promulgated by Safety Supervision Department of General Administration of Quality Supervision, Inspection and Quarantine of the People's Republic of China）
??????? 三、監(jiān)督檢驗(yàn)內(nèi)容
??????? Chapter 3 Contents of Supervisory Inspection
??????? 1、對(duì)壓力容器制造過(guò)程中涉及安全性能的項(xiàng)目進(jìn)行監(jiān)督檢驗(yàn)；
??????? 1. Supervisory inspecting the items related to the safety performance of the product during pressure vessel manufacturing.
??????? 2、對(duì)受檢企業(yè)壓力容器制造質(zhì)量體系運(yùn)轉(zhuǎn)情況進(jìn)行監(jiān)督檢查。
??????? 2. Supervisory examining the implementation of the quality system of the supervised manufacturer.
??????? 四、監(jiān)檢項(xiàng)目和方法
??????? Chapter 4 Items and Methods of Supervisory Inspection
??????? 1、圖樣資料
??????? 1. Drawing and data
??????? （1）檢查壓力容器設(shè)計(jì)單位的設(shè)計(jì)資格印章，確認(rèn)資格有效。
??????? (1) Examine the certificate of pressure vessel designer, confirm the effectiveness of its qualification.
??????? （2）審查壓力容器制造和檢驗(yàn)標(biāo)準(zhǔn)的有效性。
??????? (2) Review the effectiveness of standards on manufacture and inspection for pressure vessel.
??????? （3）審查設(shè)計(jì)變更（含材料代用）手續(xù)。
??????? (3) Review the approval formalities for design change (including material substitution).
??????? 2、材料
??????? 2. Materials
??????? （1）審查材料質(zhì)量證明書(shū)、材料復(fù)檢報(bào)告。
??????? (1) Check material certificate and material re-test report.
??????? （2）檢查材料標(biāo)記移植。
??????? (2) Check the transplantation of material identification.
??????? （3）審查主要受壓元件材料的選用和材料代用手續(xù)。
??????? (3) Check the selection and formalities of substitute materials for main pressure parts.
??????? （4）根據(jù)ASME某些材料的特殊要求，確認(rèn)焊接、熱處理、加工工藝及檢驗(yàn)工藝的正確性。
??????? (4)Confirm the conformity of welding procedure, heat-treatment, processing procedure and inspection procedure with the special requirements of according some material to ASME code.
??????? 3、焊接
??????? 3. Welding
??????? （1）審查焊接工藝評(píng)定及記錄，確認(rèn)產(chǎn)品施焊所采用的焊接工藝符合相關(guān)標(biāo)準(zhǔn)、規(guī)范。
??????? (1) Check the welding procedure qualification and their records, verify that the welding technology used in product production is in accordance with the relevant standards and codes.
??????? （2）確認(rèn)焊接試板數(shù)量及制作方法。
??????? (2) Confirm the number and manufacturing method of the welding test plate.
??????? （3）審查產(chǎn)品焊接試板性能報(bào)告，確認(rèn)試驗(yàn)結(jié)果。
??????? (3) Check the property test report of the product welding test plates and confirm the test results.
??????? （4）檢查焊工鋼印。
??????? (4) Check identification steel stamps of welders and welding operators.
??????? （5）審查焊縫返修的審批手續(xù)和返修工藝。
??????? (5) Check formalities and procedures for welding repair.
??????? （5）審查焊縫返修的審批手續(xù)和返修工藝。
??????? 4、外觀和幾何尺寸
??????? 4. Visual and dimensional examination
??????? （1）檢查焊接接頭表面質(zhì)量。
??????? (1) Examine the appearance of welded joints.
??????? （2）檢查母材表面的機(jī)械損傷情況。
??????? (2) Check the mechanical damage on the surface of base metal.
??????? （3）檢查筒體內(nèi)徑與最小內(nèi)徑差，當(dāng)直立容器殼體長(zhǎng)度超過(guò)30m時(shí)，檢查筒體直線度。檢查焊縫布置和封頭形狀偏差，并記錄實(shí)際尺寸。
??????? (3) Check the difference between maximum and minimum diameters of shell. Check the straightness of the cylinder of vertical vessel with height more than 30 meters, Check the arrangement of welds and the deviation of figure in head and record their actual dimensions.
??????? 5、無(wú)損檢測(cè)
??????? 5. Non-destructive examination
??????? （1）檢查布片（排版）圖和探傷報(bào)告，核實(shí)探傷比例和位置，對(duì)局部探傷產(chǎn)品的返修焊縫，應(yīng)檢查擴(kuò)探情況。對(duì)超聲波探傷和表面探傷，除審查報(bào)告外，監(jiān)檢人員還應(yīng)不定期到現(xiàn)場(chǎng)對(duì)產(chǎn)品進(jìn)行實(shí)地監(jiān)檢。
??????? (1) Check x-ray film arrangement map and NDE report. Verify the proportion and position of NDE. For the spot-NDE pressure vessel, check the extension RT for the repaired welds. As for the UT or surface flaw detection, the supervisory inspector should conduct random on-site supervisory inspection in addition checking the report.
??????? （2）抽查底片。抽查數(shù)量不少于設(shè)備探傷比例的30%，且不少于10張（少于10張的全部檢查），檢查部位應(yīng)包括T形焊縫可疑部位及返修片。
??????? (2) Check the x-ray films. The number of the x-ray films being checked should not be less than 30 percent of the whole and should not less than 10 films (including the x-ray films at T-joint, doubtful area and at the repaired area).
??????? 6、熱處理
??????? 6. Heat treatment
??????? 檢查確認(rèn)熱處理記錄曲線和熱處理工藝的一致性。
??????? Check and confirm the correspondence between heat treatment curve and actual heat treatment parameter and procedure.