1 編制目的
***市軌道交通*號線***********土建工程,北起點位于*************崗盾構(gòu)始發(fā)井,經(jīng)*****穿***********至****,通過**********等地,至大學(xué)城站結(jié)束,采用兩臺德國海瑞克盾構(gòu)機施工,為保證盾構(gòu)機的生產(chǎn)、組裝質(zhì)量,熟悉掌握盾構(gòu)機的結(jié)構(gòu)、功能、性能參數(shù),在盾構(gòu)機出廠前和到達工地組裝完成之后對S-***、***盾構(gòu)機的主要性能進行調(diào)試驗收,調(diào)試分為兩階段(車間調(diào)試和工地調(diào)試),特編制此調(diào)試方案以指導(dǎo)盾構(gòu)機的調(diào)試工作。
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2 調(diào)試日程安排
盾構(gòu)機的現(xiàn)調(diào)試、驗收安排在**月上旬、下旬,在兩臺
。
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3 調(diào)試驗收的人員安排
盾構(gòu)機調(diào)試驗收在項目經(jīng)理領(lǐng)導(dǎo)下設(shè)盾構(gòu)機調(diào)試驗收工作小組,具體負責(zé)整個調(diào)試驗收工作。項目經(jīng)理全面監(jiān)管整個工作的各個環(huán)節(jié)。
具體參加調(diào)試驗收的人員安排如下:
???????? 項目部總機械師????? **
???????? 機電部部長????????? **
??????? 機械工程師????????? 2名
???????????? 電氣工程師????????? 2名
???????????? 機修工? ????????????2名
???????????? 電焊工????????????? 1名
???????????? 電? 工????????????? 2名
4 調(diào)試驗收工作安排
在對盾構(gòu)機的調(diào)試驗收工作之前,調(diào)試驗收小組的所有成員集體學(xué)
習(xí)盾構(gòu)機的結(jié)構(gòu)組成,掌握本工程所使用盾構(gòu)機的技術(shù)參數(shù),通過對在德國海瑞克工廠和廣州重型機械廠監(jiān)造人員收集掌握資料的學(xué)習(xí)和監(jiān)造期間積累掌握盾構(gòu)機的相關(guān)知識,結(jié)合其他單位使用盾構(gòu)機的實際經(jīng)驗,制定出我單位盾構(gòu)機現(xiàn)場調(diào)試、驗收的具體條款內(nèi)容,在設(shè)備生產(chǎn)廠家提供的驗收項目的基礎(chǔ)上予以補充完善,努力做到全面驗收盾構(gòu)機的各項技術(shù)性能。盾構(gòu)機的工地驗收項目原則上與出廠驗收項目相同,并對工廠不具備驗收條件的項目予以重點驗收。
4.1 盾構(gòu)機的性能參數(shù)
在盾構(gòu)機的調(diào)試驗收之前,驗收小組的所有成員集體學(xué)習(xí)掌握盾構(gòu)
機的結(jié)構(gòu)和主要技術(shù)參數(shù),本工程所采用的盾構(gòu)機主要技術(shù)參數(shù)見下表:
名稱 | 技術(shù)參數(shù) | 備注 |
管片設(shè)計 | ? | ? |
外徑 | 6,000mm | ? |
內(nèi)徑 | 5,400mm | ? |
管片長度 | 1,500mm | ? |
分布 | 5+1 | ? |
盾體 | ? | ? |
前盾體數(shù)量 | 1 | ? |
中盾體數(shù)量 | 1 | ? |
直徑 | 6,250mm | 不包括堆焊層 |
長度(前體和中體) | 4,280mm | 鉚接并帶用有密封圈 |
盾構(gòu)類型 | 土壓平衡 | ? |
機器最小水平轉(zhuǎn)彎半徑 | 350m | ? |
最大工作壓力 | 3 bar | ? |
土壓計 | 5 | ? |
排水泵 | 1 | 30m3/h |
氣閘人行門 | 1 | DN 600 |
氣閘連接法蘭 | 1 | ? |
螺旋輸送機連接法蘭 | 1 | ? |
盾尾 | ? | ? |
盾尾數(shù)量 | 1 | ? |
型式 | 鉸??? 接 | ? |
長度 | 3,300mm | ? |
密封 | 3排鋼絲刷 | ? |
油脂管數(shù)量 | 8 (2 × 4) | DN 25 |
注漿口 | 4 | DN 50, 單管 |
推進油缸 | ? | ? |
數(shù)量 | 30 | 10個 雙缸. 10個單缸 |
分組數(shù)量 | 4 | ? |
油缸頂桿端支承 | 橡膠 | ? |
最大推進力 | 34,210kN | @ 300 bar |
行程 | 2,000mm | ? |
工作壓力 | 325 bar | ? |
伸出速度 | 80mm/min | 所有油缸 |
縮回速度 | 1,600mm/min | 一組油缸 |
鉸接油缸 | ? | ? |
類型 | 被動式 | ? |
數(shù)量 | 14 | ? |
油缸尺寸 | 180/80mm | ? |
回收縮力 | 7,340kN | @ 215bar |
行程 | 150mm | ? |
刀盤 | ? | ? |
數(shù)量 | 1 | ? |
型式 | 裝配有滾刀閉式 | ? |
直徑 | 6.280mm | ? |
旋轉(zhuǎn)方向 | 左/右 | ? |
超挖刀 | 1把 | 50 MM 弧線 |
刀具 | 31個單刃滾刀, 4個雙刃中心刀,64個刮刀; | ? |
噴嘴數(shù)量 | 4 | ? |
中心回轉(zhuǎn)體 | 1 | 4 根泡沫輸送管, 1 根液壓輸送管 |
刀盤驅(qū)動裝置 | ? | ? |
數(shù)量 | 1 | ? |
型式 | 液壓回轉(zhuǎn)驅(qū)動 | ? |
液壓馬達數(shù)量 | 8 | ? |
額定轉(zhuǎn)矩 | 4,500kNm | ? |
最大脫困扭矩 | 5,300kNm | ? |
轉(zhuǎn)速 | 0 to 6.1rpm | ? |
功率 | 945 KW | 3 x 315 KW |
主軸承型式 | 固定式 | ? |
主軸承外徑 | 2,600mm | ? |
主軸承壽命 | 10 000小時 | ? |
人閘 | ? | ? |
數(shù)量 | 1 | ? |
型式 | 雙倉式 | ? |
直徑 | 2,000mm | ? |
工作壓力 | 3 bar | 測試壓力 4.5 bar |
人數(shù)(容納) | 3+2 | 主室/緊急室 |
管片安裝器 | ? | ? |
數(shù)量 | 1 | ? |
型式 | 中心回轉(zhuǎn)式 | ? |
抓緊系統(tǒng) | 機械式 | ? |
自由度 | 6 | ? |
旋轉(zhuǎn)角度 | +/- 200° | 比例控制 |
管片寬度 | 1,500mm | ? |
舉升油缸行程 | 1,000mm | 比例控制 |
縱向移動行程 | 2,000mm | 比例控制 |
控制裝置 | 遙控控制 | ? |
螺旋輸送機 | ? | ? |
數(shù)量 | 1 | ? |
型式 | 有軸螺旋式 | ? |
直徑 | 900mm | ? |
功率 | 315kW | ? |
最大扭矩 | 215kNm | ? |
轉(zhuǎn)速 | 0 到 19rpm | 無級調(diào)速 |
最大出土量(理論上) | 250m3/h | 100% 充滿時 |
螺距 | 600mm | ? |
出料口門 | 有 | 測試壓力 4,5 bar |
進料口門 | 有 | 不防水,不能承受壓力 |
皮帶輸送機 | ? | ? |
數(shù)量 | 1 | ? |
驅(qū)動 | 電動 | ? |
帶寬 | 800mm | ? |
帶長 | 55m | ? |
輸送速度 | 2.5m/s | ? |
輸送量 | 450m3/h | ? |
后配套設(shè)施 | ? | ? |
管片吊車 | 2 | 帶機械抓緊裝置 |
液壓單元 | 1 | 包括過濾器和油箱 |
冷卻系統(tǒng)(泵/油冷器/閥) | 1 | 新鮮水 25°由工地提供 |
注漿系統(tǒng) | 1 | ? |
注漿泵 | 2 | KSP 或 相似型號, 流量 12m3/h |
壓力測量裝置 | 4 | ? |
砂漿罐 | 1 | 容量 4m3 帶攪拌器 |
泡沫發(fā)生裝置 | 1 | ? |
泡沫發(fā)生器 | 1 | ? |
水泵 | 1 | 133ltr/min, 7.5kW |
泡沫泵 | 1 | 300ltr/h, 0.5kW |
壓縮空氣供應(yīng) | ? | ? |
空壓機 | 1 | 30kW; 7.5bar; 4.85m3/min |
高壓空氣儲存罐 | 1 | 1.000 ltr |
壓力氣體調(diào)節(jié)裝置 | 1 | DN65 在盾體內(nèi) |
主驅(qū)動裝置潤滑泵 | 1 | ? |
盾尾油脂泵 | 1 | ? |
控制臺 | 1 | 帶空調(diào) |
主配電柜 | 1 | ? |
變壓器 | 1 | ? |
水管卷筒架 | 2 | 工業(yè)水 (新鮮水和用過的水)? 軟管 DN80 |
電纜卷筒架 | 1 | 用于200m 電纜;本設(shè)備不含高壓電纜 |
二次通風(fēng)設(shè)備 | 1 | 0.6M風(fēng)管,消音器SDS6 |
通風(fēng)管儲存裝置 | 1 | 1米風(fēng)管,100米儲量 |
小型起吊裝置 | 1 | ? |
導(dǎo)向系統(tǒng) | 1 | 型號 SLS-T_APD |
管片排序系統(tǒng) | 1 | 導(dǎo)向系統(tǒng) |
數(shù)據(jù)獲取系統(tǒng) | 1 | 我公司標(biāo)準(zhǔn)配置,中英語 |
配套系統(tǒng) | ? | ? |
臺車數(shù)量 | 5 + 連接橋 | 在軌道上行進, 開式結(jié)構(gòu) |
供電裝置 | ? | ? |
初級電壓 | 10kV (+5% / -5%) | ? |
次級電壓 | 400V | ? |
變壓器 | 2,000kVA | 硅樹脂型, IP 55 |
控制電壓 | 24V / 230V | ? |
照明電壓 | 230V | ? |
閥工作電壓 | 24V | ? |
頻率 | 50Hz | ? |
系統(tǒng)絕緣保護 | IP55 | ? |
PLC | S7 (西門子) | 主控臺 |
功率配置(摘錄) | ? | ? |
刀盤驅(qū)動系統(tǒng) | 945kW | ? |
液壓系統(tǒng)供給泵 | 55kW | ? |
盾構(gòu)推進系統(tǒng) | 55kW | ? |
管片安裝器 | 45kW | ? |
輔助設(shè)備 | 22kW | ? |
油冷卻系統(tǒng) | 8kW | ? |
潤滑系統(tǒng) | 4kW | ? |
螺旋輸送機 | 315kW | ? |
泡沫發(fā)生裝置 | 11kW | ? |
砂漿設(shè)備 | 38kW | ? |
皮帶輸送機 | 30kW | ? |
二次通風(fēng) | 11kW | ? |
空壓機 | 60kW | ? |
電源插座及工地用電 | 75kW | ? |
合計 | 1,674kW | ? |
尺寸 | ? | ? |
盾構(gòu)機總長(大約) | 74m | ? |
盾體和盾尾長 (大約) | 7.5m | ? |
盾構(gòu)機總重 (大約) | 520to. | ? |
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4.2 調(diào)試驗收內(nèi)容
根據(jù)盾構(gòu)機的結(jié)構(gòu)組成和性能參數(shù)、結(jié)合監(jiān)造期間收集整理的相關(guān)資
料,在設(shè)備生產(chǎn)廠家提供的驗收項目之上,制定出我單位盾構(gòu)機的具體調(diào)試驗收項目,內(nèi)容包括盾構(gòu)機機的結(jié)構(gòu)尺寸驗收;各個系統(tǒng)的組成完整情況;盾構(gòu)機相關(guān)部將的功能驗收、液壓系統(tǒng)、注脂系統(tǒng)、潤滑系統(tǒng)、冷卻系統(tǒng)、壓縮空氣系統(tǒng)的密封情況;主要零部件的功能;調(diào)試驗收過程中由專業(yè)人員按項目逐個驗收、詳細記錄。具體驗收項目和內(nèi)容如下表:
Function 功能 | Nominal?? 額定 | Test檢測 | |
Workshop車間 | Job site??? 工? 地 | ||
? | Ok | ? | ? |
? | Nominal | Test | |
Workshop | Job site | ||
? | Ok | ? | ? |
Function | Nominal | Test | |
Workshop | Job site | ||
Stroke [mm] ?行程 | 2.000 mm | ? | ? |
Complete of the quantity and the component 數(shù)量及部件完整性 | ? | ? | ? |
Extension time mode 'advance' [min] 推進模式的伸出時間 | 25 min | ? | ? |
Retraction time/ cylinder group mode 'ring building' complete stroke [s] 管片貧裝模式下油缸組全行程縮回時間 | s | ? | ? |
Pressure setting of retraction cylinder 縮回油缸時的壓力設(shè)定 | bar | ? | ? |
Extension time/ cylinders group mode 'ring building' complete stroke [s] 管片拼裝模式下油缸組全行程伸出時間 | s | ? | ? |
Pressure setting of extending cylinder 伸出油缸時的壓力設(shè)定 bar | bar | ? | ? |
Retraction time/single cylinder (double cylinder)mode ‘ring building ‘complete stroke[s]管片拼裝模式下單、雙缸全行程縮回時間 | s雙缸? # | ? | ? |
Extension time/single cylinder (double cylinder)mode ‘ring building’ complete stroke[s]管片拼裝模式下單、雙缸全行程伸出時間 | s雙缸? # | ? | ? |
Function 功能 | Nominal 額定 | Test? 檢測 | |
Workshop 車間 | Job site 工地 | ||
Stroke [mm]???? 行程 | 150 | ? | ? |
Extension articulation cylinder鉸接油缸伸出 | Ok | ? | ? |
Retraction articulation cylinders鉸接油缸縮回 | Ok | ? | ? |
? | Function | Nominal | Test | ? | |
? | Workshop | Job site | ? | ||
Passage通道 | 6 | ? | ? | ||
? | ? | ? | ? | ? | ? |
? | Function | Nominal | Test | ? | |
? | Workshop | Job site | ? | ||
Articulation seal鉸接密封 | Ok | Job site | ? | ||
Emergency articulation seal緊急鉸接密封 | Ok | Job site | ? | ||
? | ? | ? | ? | ? | ? |
? | Function 功能 | Nominal 額定 | Test檢測 | ? | |
? | Workshop 車間 | Job site 工地 | ? | ||
Multi-point measurement tailskin diameter 1 盾尾多點直徑測量1 | 內(nèi)徑 6150 | ? | ? | ||
Multi-point measurement tailskin diameter 2 盾尾多點直徑測量2 | 內(nèi)徑 6150 | ? | ? | ||
Multi-point measurement tailskin diameter 3 盾尾多點直徑測量3 | 內(nèi)徑 6150 | ? | ? | ||
Multi-point measurement tailskin diameter 4 盾尾多點直徑測量4 | 內(nèi)徑 6150 | ? | ? | ||
Number of the seal brush密封刷數(shù)量 | 3排 | ? | ? | ||
The damage of seal brush密封刷損壞情況 | Ok | Job site | ? | ||
The grease injection passage注脂通道 | 6x2 | ? | ? | ||
Grease pressure sensors注脂壓力傳感器 | 6x2 | ? | ? | ||
Motar injection channel注漿通道 | 4 | ? | ? | ||
Motar injection pressure sensors注漿壓力傳感器 | 4 | Job site | ? | ||
? | ? | ? | ? | ? | ? |
Function 功能 | Nominal 額定 | Test檢測 | |
Workshop 車間 | Job site 工地 | ||
? | Ok | ? | ? |
Function | Nominal | Test | |
Workshop | Job site | ||
? | Ok | ? | ? |
Function | Nominal | Test | |
Workshop | Job site | ||
Face正面 | Ok | ? | ? |
Backside背面 | Ok | ? | ? |
Circumference周邊 | Ok | ? | ? |
Function 功能 | Nominal | Test | |
Workshop | Job site | ||
Hydraulic? stroke [mm]液壓行程 | 70 mm | ? | ? |
Stroke control行程控制 | Ok | ? | ? |
Extension/retraction function of over cutter 超挖刀伸縮功能 | Ok | ? | ? |
Pipe installation 管路安裝 | Ok | ? | ? |
Function 功能 | Nominal 額定 | Test檢測 | |
Workshop 車間 | Job site 工地 | ||
Single disc cutter單刃滾刀 | 31 | ? | ? |
Twin disc cutter雙刃滾刀 | 4 | ? | ? |
Bracket邊刮刀 | 8 | ? | ? |
Over cutter超挖刀 | 1 | ? | ? |
Buckets right/left順時針、逆時針可動刮刀 | 64 | ? | ? |
Accessibility for tool exchange刀具的可更換性 | Ok | ? | ? |
Injection port position and numbers of foam 泡沫注入孔的位置和數(shù)量 | 8 | ? | ? |
Pipe installation管路安裝 | Ok | ? | ? |
Accessibility for center disc cutter change to cutter bit? and the drawings for? cutting tools set中心滾刀換成齒刀的可能性及刀座圖紙 | Ok | ? | ? |
Function | Nominal | Test | |
Workshop | Job site | ||
Control oil flow radial rollers OR 1+4徑向滾柱油流控制 | Impulslist | ? | ? |
Control oil flow axial rollers OAx1+5軸向滾柱油流控制 | Impulslist | ? | ? |
Oil level check of main bearing gear主軸承齒輪油位檢查 | Ok | ? | ? |
Visual check oil leakage control目測漏油控制 | Ok | ? | ? |
Pressure before filter濾清器前壓力 | Ok | ? | ? |
Pressure after filter濾清器后壓力 | Ok | ? | ? |
Function | Nominal | Test | |
Workshop | Job site | ||
Level control ‘empty’空油位控制(報警) | Ok | ? | ? |
Automatically filling自動加注 | Ok | ? | ? |
Function of the grease pump油脂泵功能 | Ok | ? | ? |
Function of the filter grease pump油脂泵過濾功能 | Ok | ? | ? |
Level control full滿油位控制 | Ok | ? | ? |
Outer sealing grease for the main bearing 主軸承外密封脂F(xiàn)A1-6 | Ok | ? | ? |
Pressure setting for main bearing outer sealing grease 主軸承外密封脂擠壓壓力設(shè)定 | Ok | ? | ? |
Pressure display of main bearing sealing chamber 主軸承密封腔壓力顯示 | Ok | ? | ? |
Inner sealing grease for the main bearing 主軸承內(nèi)密封脂F(xiàn)I1-4 | Ok | ? | ? |
Grease lubrication of screw drive 螺旋輸送機驅(qū)動油脂潤滑F(xiàn)1-F3 | Ok | ? | ? |
Lubrication of rotary coupling 旋轉(zhuǎn)接頭潤滑F(xiàn)D1-10 | Ok | ? | ? |
Lubrication for articulation seal-manual 鉸接密封潤滑—手動 | Ok | ? | ? |
Grease lubrication of screw conveyor-manual 螺旋機油脂潤滑--F4手動 | Ok | ? | ? |
Function | Nominal | Test | |
Workshop | Job site | ||
Boost pressure at the hydraulic drives [bar] 液壓驅(qū)動壓力 | >16 | ? | ? |
Max. revolutions [min-1]最大轉(zhuǎn)速 | 6,1 | ? | ? |
Rotation left stage 1左轉(zhuǎn)速度1 | Ok | ? | ? |
Rotation right stage 1右轉(zhuǎn)速度1 | Ok | ? | ? |
Rotation right stage 2右轉(zhuǎn)速度2 | Ok | ? | ? |
Rotation left stage 2左轉(zhuǎn)速度2 | Ok | ? | ? |
Inching operation maintenance panel left/right 維護控制面板點動操作 | Ok | ? | ? |
Function | Nominal | Test | |
Workshop | Job site | ||
Oil level of planetary gear box 行星減速機齒輪油油位 | Ok | ? | ? |
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Function | Nominal | Test | |
Workshop | Job site | ||
Installation for a possible probe drill complete 一臺完整的超前鉆機安裝的可能性 | Ok | ? | ? |
Erector has wire control function 管片拼裝機有線控制功能 | Ok | ? | ? |
Erector has radio control function 管片拼裝及無線控制功能 | Ok | ? | ? |
Check oil level of reducer 減速機油位檢查 | Ok | ? | ? |
Protection function of hose protection chain 管線防護鏈的防護功能檢查 | Ok | ? | ? |
拼裝機功能及其互鎖措施的檢查
Function | Nominal | Test | |
Workshop | Job site | ||
Maximum rotation speed [min-1]最大轉(zhuǎn)速 | 1,6 | ? | ? |
Limiting of rotation-angle [°], kind of limit 轉(zhuǎn)動角度限制,限制種類 | +/-200, el. | ? | ? |
Stroke of telescope cylinder red [mm] 紅色伸縮油缸行程 | 1200 | ? | ? |
Stroke of telescope cylinder blue [mm] 藍色伸縮油缸行程 | 1200 | ? | ? |
Cycle time telescope extending/retracting [s] 伸出、縮回行程的循環(huán)時間 | 15/15 | ? | ? |
Stroke travel [mm]移動行程 | 2000 | ? | ? |
Cycle time travel extending/retracting [s] (軸向)移動伸出、縮回循環(huán)時間 | 25/20 | ? | ? |
Rotation erector head拼裝機頭旋轉(zhuǎn) | Ok | ? | ? |
Tilt erector head拼裝機頭傾斜 | Ok | ? | ? |
Gripper system for picking up the segments 抓取管片的夾緊系統(tǒng) | Ok | ? | ? |
Securing device against unwanted opening of the gripper system防止加緊系統(tǒng)以外打開的裝置 | Ok | ? | ? |
Rotation speed adjustment旋轉(zhuǎn)速度調(diào)節(jié) | Ok | ? | ? |
Extension/retraction speed adjustment of red ccylinder伸縮油缸的速度調(diào)節(jié)(紅) | Ok | ? | ? |
Extension/retraction speed adjustment of blue ccylinder伸縮油缸的速度調(diào)節(jié)(藍) | Ok | ? | ? |
Travel speed adjustment forward/backward 前進、后退的速度調(diào)節(jié) | Ok | ? | ? |
Function of lifting cutters ,tools 起吊刀具、及工具的功能 | Ok | ? | ? |
Function | Nominal | Test | |
Workshop | Job site | ||
Compressed-air drive ball valves 1.1-2.6 tailskin sealing compound 盾尾密封脂擠壓空氣驅(qū)動球閥 | Ok | ? | ? |
05.2Dewatering system排水系統(tǒng)
Function | Nominal | Test | |
Workshop | Job site | ||
Water drawing pump shield盾殼內(nèi)排水泵 | Ok | ? | ? |
Maneuverability of pump泵的操作性 | Ok | ? | ? |
Line arrangement for dewatering 排水管路布置 | Ok | ? | ? |
Function | Nominal | Test | |
Workshop | Job site | ||
Stop cocks before and after filter/cooler 濾清器前后開關(guān) | Ok | ? | ? |
Accessibility high pressure filter 高壓濾清器的可操作性 | Ok | ? | ? |
Accessibility return line filter 回油濾芯的可接近性 | Ok | ? | ? |
Thermometer position (oil temperature) 油溫表位置 | Ok | ? | ? |
Thermometer position (water temperature) 水溫表位置 | Ok | ? | ? |
Function | Nominal | Test | |
Workshop | Job site | ||
Function and capability of the double water hose drum進排水管卷筒功能及能力 | Ok | ? | ? |
Installation and arrangement for the gantry input and output water hose 拖車進排水管路安裝及布置 | Ok | ? | ? |
Installation water supply switch of the gantry 拖車供水開關(guān)的安裝 | Ok | ? | ? |
Function filter for the input water return circuit進水回路濾清器過濾功能 | Ok | ? | ? |
Temperature and operation pressure display of the input water hose進水管工作壓力和溫度顯示 | Ok | ? | ? |
Function heat exchanger熱交換器功能 | Ok | ? | ? |
Temperature display for input and output water hose outlet of hydraulics cooling 液壓系統(tǒng)冷卻器進出水口溫度顯示 | Ok | ? | ? |
Operation pressure of the circuit water pump 循環(huán)水泵的工作壓力 | Ok | ? | ? |
Water cooling compressor and temperature display空壓機水冷及溫度顯示 | Ok | ? | ? |
Function of the water cooling distribution cabin and temperature display配電柜水冷功能及溫度顯示 | Ok | ? | ? |
Pipe installation for the closed water cooling circuit閉式水冷循環(huán)系統(tǒng)管路安裝 | Ok | ? | ? |
Function drive reducer water cooling and the flow display驅(qū)動減速器水冷功能及流量顯示 | Ok | ? | ? |
Pipe installation for closed cooling circuit 閉式水冷循環(huán)系統(tǒng)管路安裝 | Ok | ? | ? |
Function | Nominal | Test | |
Workshop | Job site | ||
Start/stop of the air compressor 空壓機啟動、停止 | Ok | ? | ? |
Pipe installation for the industrial compress air工業(yè)壓縮空氣管路安裝 | Ok | ? | ? |
Air duct outlet for the spare compressor 備用空壓機風(fēng)管接口 | Ok | ? | ? |
Operation pressure of No.1 compressor (Max ,Min) 1號空壓機工作壓力最高、最低 | 8bar | ? | ? |
Operation pressure ofNo.2? compressor (Max ,Min)2號空壓機工作壓力最高、最低 | 8bar | ? | ? |
Function of condensate drain and filter 油水分離及過濾功能 | Ok | ? | ? |
Function of air duct case儲風(fēng)罐功能 | Ok | ? | ? |
Brake hose for input and output water hoses 進排水管制動管路 | Ok | ? | ? |
Ball valve for compressive air hose on gantry 拖車壓縮空氣供風(fēng)開關(guān) | Ok | ? | ? |
Air pipe for tailskin grease, main bearing lubrication grease盾尾油脂、主軸承潤滑脂供風(fēng)管路 | Ok | ? | ? |
Inflatable hose for articulation emergency seal 鉸接緊急密封充氣管路 | Ok | ? | ? |
Air pipe for foam system泡沫系統(tǒng)供風(fēng)管路 | Ok | ? | ? |
Air supply for waste water pump 污水泵壓縮空氣供應(yīng)(油水分離及潤滑) | Ok | ? | ? |
Pipe for main bearing and gear box pressure increasing 主軸承及齒輪箱加壓供應(yīng)管路 | Ok | ? | ? |
Function | Nominal | Test | |
Workshop | Job site | ||
Function filter過濾器功能 | Ok | ? | ? |
Function pressure reduce valve減壓閥功能 | Ok | ? | ? |
Setting service unit 1 positioning drive for pressure chamber [bar]壓力倉定位驅(qū)動伺服單元1設(shè)定bar | 4 | ? | ? |
Setting service unit 2 positioning drive for pressure chamber [bar]壓力倉定位驅(qū)動伺服單元2設(shè)定bar | 4 | ? | ? |
Setting pressure reducing valve 1 pressure transducer for pressure chamber[bar]壓力倉壓力變換器減壓閥1壓力設(shè)定bar | 1.4 | ? | ? |
Setting pressure reducing valve 2 pressure transducer for pressure chamber[bar]壓力倉壓力變換器減壓閥2壓力設(shè)定bar | 1.4 | ? | ? |
Zero point adjustment feed-in-controller 1 pressure chamber壓力倉進料控制器1零點調(diào)整 | Ok | ? | ? |
Zero point adjustment feed-in-controller 2 pressure chamber壓力倉進料控制器2零點調(diào)整 | Ok | ? | ? |
Feed-in –controller 1 pressure chamber completely opened at [bar]壓力倉進料控制器1完全開啟,在??? bar | 1.0 | ? | ? |
Feed-in –controller 2 pressure chamber completely opened at [bar]壓力倉進料控制器2完全開啟,在??? bar | 1.0 | ? | ? |
Feed-in –controller 1 pressure chamber completely closed at [bar]壓力倉進料控制器1完全閉合,在??? bar | 0.2 | ? | ? |
Feed-in –controller 2 pressure chamber completely closed at [bar]壓力倉進料控制器2完全閉合,在??? bar | 0.2 | ? | ? |
Function | Nominal | Test | |
Workshop | Job site | ||
Extension time feeder [s]運輸機伸出時間 | 25 s | ? | ? |
Retraction time feeder [s]運輸機縮回時間 | 25 s | ? | ? |
Longitudinal displacement [mm]縱向位移 | 1.760 mm | ? | ? |
Lifting height起升高度 | ? | ? | ? |
Check of visibility and danger zones for operating staff操作人員視野和危險區(qū)域檢查 | Ok | ? | ? |
Check handing over of the segment from the feeder to the erector從管片運輸機到安裝機的位移檢查 | Ok | ? | ? |
Function | Nominal | Test | |
Workshop | Job site | ||
Possibilities of collision at longitudinal travel縱向位移時碰撞的可能性 | None | ? | ? |
Position of stop buffers longitudinal travel 縱向位移停止緩沖器的位置 | Ok | ? | ? |
Switching fast-slow at approaching the rail limits or danger zones接近軌道限制或危險區(qū)域快-慢開關(guān) | Ok | ? | ? |
Cycle time longitudinal travel complete way [s] 全行程縱向移動的時間 | 73 s | ? | ? |
Protection energy-/ cable rail電纜、電源軌道的防護 | Ok | ? | ? |
Time lift/lower 3 m [s]提升、下降3m的時間 | 50 s | ? | ? |
Lock against unintentional opening of gripper facility防加緊裝置以外打開的鎖緊 | Ok | ? | ? |
Lifting capacity [kN]起吊能力 | 2x25 | ? | ? |
Check of visibility and danger zones for operating personnel 操作人員視野和危險區(qū)域的檢查 | Ok | ? | ? |
Lifting height提升高度 | 3m | ? | ? |
Synchronization of right /left crane 左右起吊的同步性 | Ok | ? | ? |
Rotate segment管片旋轉(zhuǎn) | Ok | ? | ? |
Synchronization of movement of right/left crane 左右吊機移動的同步行 | Ok | ? | ? |
Function | Nominal | Test | |
Workshop | Job site | ||
Auto contral自動控制 | Ok | ? | ? |
Function | Nominal | Test | |
Workshop | Job site | ||
Manual control手動控制 | ? | ? | ? |
Auto control自動控制 | Ok | ? | ? |
Function | Nominal | Test | |
Workshop | Job site | ||
Max. strokes [1/min]最大行程 | Ok | ? | ? |
Accessibility and shut-off facilities for cleaning and maintenance清洗保養(yǎng)的易接近程度和關(guān)閉設(shè)施 | Ok | ? | ? |
Function grout injection system注漿系統(tǒng)功能 | ? | Job site | ? |
Grout pump rate (Max)最大泵送次數(shù) | Ok | ? | ? |
Installation of grout line注漿管路安裝 | Ok | ? | ? |
Possibility to lay down high pressure hoses 高壓軟管鋪設(shè)的可能性 | Ok | ? | ? |
Speed control速度控制 | Ok | ? | ? |
Manual operation手動操作 | Ok | ? | ? |
Automatic operation自動操作 | Ok | ? | ? |
Function | Nominal | Test | |
Workshop | Job site | ||
Mixer operation攪拌器操作 | Ok | ? | ? |
Possibility of discharge流出的可能性 | Ok | ? | ? |
Gear oil level齒輪油位 | Ok | ? | ? |
Function | Nominal | Test | |
Workshop | Job site | ||
Avoidance of collision with the train in the working area在工作區(qū)域內(nèi)避免與列車相撞 | Ok | ? | ? |
Function | Nominal | Test | |
Workshop | Job site | ||
Ventilator/ aerator通風(fēng)機 | Ok | ? | ? |
Sound absorber消音器 | Ok | ? | ? |
Airduct storage box風(fēng)管儲存筒 | Ok | ? | ? |
Storage box handling facility儲存筒吊裝設(shè)備 | Ok | ? | ? |
Connection for the airduct and the storage box 風(fēng)管與儲存筒的連接 | Ok | ? | ? |
Function | Nominal | Test | |
Workshop | Job site | ||
Access進入通道 | Ok | ? | ? |
Seats座椅 | Ok | ? | ? |
Check number數(shù)量檢查 | Ok | ? | ? |
Lighting照明 | Ok | ? | ? |
Communication function通訊功能 | Ok | ? | ? |
Function | Nominal | Test | |
Workshop | Job site | ||
Compatibility of door locks閘門兼容性 | Ok | ? | ? |
Slewing range of doors閘門回轉(zhuǎn)范圍 | Ok | ? | ? |
Function | Nominal | Test | |
Workshop | Job site | ||
Sealing of entrance and exit of small chamber of man lock人倉小腔進口及出口的密封 | Ok | ? | ? |
Sealing of entrance and exit of big chamber of man lock人倉大腔進口及出口的密封 | Ok | ? | ? |
Function | Nominal | Test | |
Workshop | Job site | ||
Safety valve安全閥 | Ok | ? | ? |
Pressure reducing valve減壓閥 | Ok | ? | ? |
Flow valve 流量閥 | Ok | ? | ? |
Pressure gauge man lock人倉壓力表 | Ok | ? | ? |
Pressure recorder 2壓力記錄儀2個 | Ok | ? | ? |
Air pressure gauge in man lock人倉內(nèi)部氣壓表 | Ok | ? | ? |
Thermometer in man lock人倉內(nèi)部溫度表 | Ok | ? | ? |
Clock in man lock人倉內(nèi)鐘表 | Ok | ? | ? |
Heater 加熱器 | Ok | ? | ? |
Telephone電話 | Ok | ? | ? |
Lighting照明 | Ok | ? | ? |
Pressure gauge man lock 土倉壓力表 | Ok | ? | ? |
Function | Nominal | Test | |
Workshop | Job site | ||
Function pressure increasing man lock 人倉加壓功能 | Ok | ? | ? |
Increasing pressure to 3 bar 30 min 30min升壓至3bar | Ok | ? | ? |
Securing pressure at 3 bar 30 min 30min穩(wěn)壓在3bar | Ok | ? | ? |
Reducing pressure to 3 bar 30 min 30min降壓從3bar到0bar | Ok | ? | ? |
Function | Nominal | Test | |
Workshop | Job site | ||
Maximum revolutions excavate [min-1]開挖最大轉(zhuǎn)速 | 22 | ? | ? |
Maximum revolutions reverse [min-1]反轉(zhuǎn)最大轉(zhuǎn)速 | 11 | ? | ? |
Displacement stroke [mm]位移行程 | 1.000 mm | ? | ? |
Closing time of screw gate valve No1 [s] 1#螺旋門關(guān)閉時間 | 120 s | ? | ? |
Emergency function screw gate valve No 1 1#螺旋門的緊急功能 | Ok | ? | ? |
Minimum pressure after closing via accumulator No 1 [bar]1#門由蓄能器關(guān)閉后的最小壓力 | >100 bar | ? | ? |
Closing time of screw gate valve No 2 ?[s] 2#螺旋門關(guān)閉時間 | 120 s | ? | ? |
Emergency function screw gate valve No 22#螺旋門的緊急功能 | Ok | ? | ? |
Minimum pressure after closing via accumulator No 2? [bar]2#門由蓄能器關(guān)閉后的最小壓力 | >100 | ? | ? |
Function mud discharge pump保壓泵的功能測試 | Ok | ? | ? |
Accessibility and shut-off facilities for cleaning and maintenance清洗和保養(yǎng)的易接近程度和關(guān)閉設(shè)施 | Ok | ? | ? |
Installation input and output hoses進出輸送軟管的安裝 | Ok | ? | ? |
Muck unloading outlet position of muck discharge pump輸送泵卸渣口位置 | Ok | ? | ? |
Max muck pump rate最大泵送次數(shù)〔1/min〕 | ? | ? | ? |
Speed control速度控制 | ? | ? | ? |
Function | Nominal | Test | |
Workshop | Job site | ||
Front gate open/ close前門開、合 | Ok | ? | ? |
Stroke [mm]行程 | 400 mm | ? | ? |
Locking against unintentional closing內(nèi)部聯(lián)鎖 | Ok | ? | ? |
Function | Nominal | Test | |
Workshop | Job site | ||
Mode convey輸送模式 | Ok | Job site | ? |
Mode reverse反轉(zhuǎn)模式 | Ok | Job site | ? |
Smooth start/ braking operation平穩(wěn)啟動/制動操作 | Ok | Job site | ? |
Emergency-stop 緊急停車 | Ok | Job site | ? |
Check of general survey of working area and danger zones for operating personnel 操作人員總體觀測工作區(qū)和危險區(qū)的檢查 | Ok | Job site | ? |
?
Function | Nominal | Test | |
Workshop | Job site | ||
Flow rate regulation of tenside pump 泡沫劑泵的流量調(diào)節(jié) | Ok | ? | ? |
Flowmeter of industrial air 1-4 1-4壓縮空氣流量表 | Ok | ? | ? |
Flow regulation valve of industrial air 1-4 1-4壓縮空氣流量調(diào)節(jié)閥 | Ok | ? | ? |
Flowmeter of water-soap-mixture 1-4 1-4水-泡沫劑混合物流量表 | Ok | ? | ? |
Flow regulation valve of water-soap-mixture 1-4 1-4水-泡沫劑混合物流量調(diào)節(jié)閥 | Ok | ? | ? |
Pressure transducer of foam pressure 1-4 泡沫壓力傳感器 | Ok | ? | ? |
Flow rate regulation of water pump 水泵的流量調(diào)節(jié) | Ok | ? | ? |
Observation foam generation 發(fā)泡情況觀察 | Ok | ? | ? |
?
Function | Nominal | Test | |
Workshop | Job site | ||
Function功能 | Ok | ? | ? |
Pipe installation管路安裝 | Ok | ? | ? |
Pumping capacity adjustment泵送能力調(diào)節(jié) | Ok | ? | ? |
Function | Nominal | Test | |
Workshop | Job site | ||
Monitoring of boost pressure of main drive/ screw drive pumps 主驅(qū)動/螺旋驅(qū)動泵驅(qū)動壓力檢測 | Ok | ? | ? |
Cut-off at reaching the minimum limit of the boost pressure at main drive/ screw drive pumps 主驅(qū)動/螺旋驅(qū)動泵補油壓力達到最低限位時關(guān)閉 | Ok | ? | ? |
Monitoring impulses gear oil distributor 驅(qū)動齒輪油分配器的監(jiān)視 | Ok | ? | ? |
Cut-off of main drive at reaching the minimum limit of impulses達到最低推進力限位時主驅(qū)動關(guān)閉 | Ok | ? | ? |
Cut-off of main drive at malfunction of gear oil pump齒輪油泵故障時主驅(qū)動關(guān)閉 | Ok | ? | ? |
Monitoring of gear oil level in main gear 主驅(qū)動油位檢視 | Ok | ? | ? |
Cut-off of main drive at reaching the minimum limit of gear oil level 齒輪油達到最低限位時主驅(qū)動關(guān)閉 | Ok | ? | ? |
Warning information ‘gear oil temperature high’“齒輪油溫過高”報警信息 | Ok | ? | ? |
Cut-off of main drive at XX°C gear oil temperature齒輪油達到????? °C時主驅(qū)動關(guān)閉 | Ok | ? | ? |
Monitoring of the hydraulic oil level in tank 油箱液壓油位警報 | Ok | ? | ? |
Warning information ‘oil-level low’ “低油位”報警信息 | Ok | ? | ? |
Cut-off of the pumps at reaching the minimum level in tank油箱內(nèi)油位達到最低限制時泵關(guān)閉 | Ok | ? | ? |
Warning information ‘temperature hydraulic oil high’報警信息“液壓油溫過高” | Ok | ? | ? |
Cut-off of pumps at reaching XX°C hydraulic oil temperature at suction area of oil tank油箱吸油區(qū)液壓油溫達到??? °C時泵關(guān)閉 | Ok | ? | ? |
Cut-off of pumps at reaching XX°C leakage oil temperature at main drive主驅(qū)動泄油油溫達到??? °C時泵關(guān)閉 | Ok | ? | ? |
Cut-off of pump at reaching XX°C leakage oil temperature at screw conveyor drive螺旋輸送機泄油油溫達到??? °C時泵關(guān)閉 | Ok | ? | ? |
Monitoring of pull force of tailskin articulation cylinders盾尾鉸接油缸牽引力監(jiān)視 | Ok | ? | ? |
Monitoring of stroke of tailskin articulation cylinders盾尾鉸接油缸行程監(jiān)視 | Ok | ? | ? |
Monitoring of pull force of gantry pull cylinders拖車牽引油缸牽引力監(jiān)視 | Ok | ? | ? |
Is there any interference to the thrust pump and auxiliary pump caused by erector mode’radio’control安裝機無線控制時對推進泵及先導(dǎo)泵有無干涉 | ? | ? | ? |
Does the foam pump equip idle running protection if no foam agent泡沫泵有無防止無泡沫劑空轉(zhuǎn)功能 | ? | ? | ? |
Function | Nominal | Test | |
Workshop | Job site | ||
Fault message ‘contamination pilot oil filter’ main drive? 主驅(qū)動“先導(dǎo)油濾芯污染”故障信息 | Ok | ? | ? |
Fault message ‘contamination boost oil filter’ “推進油濾芯污染”故障信息 | Ok | ? | ? |
Fault message ‘contamination erector filter’ “拼裝機濾芯污染”故障信息 | Ok | ? | ? |
Fault message ‘contamination bypass filter’ “旁通濾芯污染”故障信息 | Ok | ? | ? |
Fault message ‘contamination return line filter’“回油管路濾芯污染”故障信息 | Ok | ? | ? |
Fault message ‘contamination grout pump supply’“注漿泵供油濾芯污染”故障信息 | Ok | ? | ? |
Fault message ‘contamination gear oil filter’ “齒輪油濾芯污染”故障信息 | Ok | ? | ? |
?
Function | Nominal | Test | |
Workshop | Job site | ||
approximate switch screw conveyor displaced back? 螺旋輸送機后移接近開關(guān) | Ok | ? | ? |
approximate switch screw conveyor displaced forward? 螺旋輸送機前移接近開關(guān) | Ok | ? | ? |
approximate switch pressure bulkhead lock open 壓力隔板倉門打開接近開關(guān) | Ok | ? | ? |
approximate switch pressure bulkhead lock closed 壓力隔板倉門關(guān)閉接近開關(guān) | Ok | ? | ? |
approximate switch screw gate valve open 螺旋輸送機門打開接近開關(guān):1#,2# | Ok | ? | ? |
approximate switch screw gate valve closed 螺旋輸送機門關(guān)閉接近開關(guān):1#,2# | Ok | ? | ? |
Stroke measurement system screw gate valve 螺旋輸送機門行程測量系統(tǒng):1#,2# | Ok | ? | ? |
Stroke measurement system of advance cylinder group A? A組推進油缸行程測量系統(tǒng) | ???? Ok | ? | ? |
Stroke measurement system of advance cylinder group B? B組推進油缸行程測量系統(tǒng) | Ok | ? | ? |
Stroke measurement system of advance cylinder group C C組推進油缸行程測量系統(tǒng) | Ok | ? | ? |
Stroke measurement system of advance cylinder group D D組推進油缸行程測量系統(tǒng) | Ok | ? | ? |
Stroke measuring system of articulation cylinder No.22#鉸接油缸行程測量系統(tǒng) | Ok | ? | ? |
Stroke measuring system of articulation cylinder No.5 5#鉸接油缸行程測量系統(tǒng) | Ok | ? | ? |
Stroke measuring system of articulation cylinder No.10 10#鉸接油缸行程測量系統(tǒng) | Ok | ? | ? |
Stroke measuring system of articulation cylinder No.1313#鉸接油缸行程測量系統(tǒng) | Ok | ? | ? |
Function | Nominal | Test | |
Workshop | Job site | ||
The number of earth pressure sensors 土壓傳感器數(shù)量 | 5 | ? | ? |
Function of earth pressure sensors 土壓傳感器功能 | ??? ok | ? | ? |
Earth pressure sensors for screw conveyor 螺旋輸送機的土壓傳感器 | ??? ok | ? | ? |
?
5 調(diào)試驗收器具
? 本次盾構(gòu)機調(diào)試驗收所使用的器具如下:
鋼卷尺?? 5m、3m???? 各1個;
? 米? 尺?? 25m???????? ??1個;
? 秒? 表?????????????? ??2個;
? 照相機??? 光學(xué)相機?? 1臺;
? 數(shù)碼照相機?????? 400萬像素???? 1臺;
? 數(shù)碼攝像機??????? sony????????? 1臺;
? 其他測量儀器如壓力表、溫度表、電流表、萬用表由設(shè)備生產(chǎn)廠家提供。
6 質(zhì)量保證措施
6.1 參加盾構(gòu)機調(diào)試的技術(shù)人員、修理人員在調(diào)試前經(jīng)過培訓(xùn)學(xué)習(xí),熟悉盾構(gòu)機的圖紙,了解機器的性能,以及調(diào)試的技術(shù)要求,以確保盾構(gòu)機調(diào)試能順利進行。
6.2 每調(diào)試一個部位,有專人負責(zé)進行檢查、調(diào)試,并有專人進行記錄。
6.3 針對調(diào)試驗收中存在問題的項目收集、整理出相關(guān)資料。
6.4 針對調(diào)試驗收沒有達到標(biāo)準(zhǔn)的項目,嚴(yán)格與海瑞克相關(guān)技術(shù)人員交涉,確保所有項目均到達出廠標(biāo)準(zhǔn)。
6.5 設(shè)備驗收前對驗收人員進行安全教育,保證驗收過程中盡量不損壞設(shè)備的部件,不發(fā)生人身安全事故。